HV Series Variable Volume Piston Pumps      

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Piston Pumps

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Features:

  1. Combining special internal designs and strict engineering disciplines has reduced noise level to new lows in whole pressure zones.
  2. Depending on variety of application needs multiple optional unique control methods are available, it does not only reduce a number of unnecessary hoses, pipes and control valves but also increase efficiency and save horsepower, and cost.
  3. Less capacity reservoirs can be selected and applied because of performances of low pressure loss and less head generation.
  4. Wide application ranges:it is very suitable for machine tools, plastic injection molding machines, forging machines and other industrial machines etc..
  5. Mounting flanges are made to SAE A or B 2-bolt (V15.18, 38 types) and SAE-C 2 & 4-bolt (HV-50.HV-70 types).

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Ordering Code

HV 38 A 4 R S F -20
Series No Displacement

cc/rev (in3/rev)

Control Type Pressure Compensating Range

bar(PSI)

Rotation Port Position Mounting Design No. Shaft Option Flange Option
HV

Variable

Volume

Piston

Pump

15(0.9)

18(1.1)

23(1.4)

38(2.3)

50(3.1)

70(4.3)

Standard 1:8~70(115-1000)

2:15~140(210-2000)

3:20~210(280-3000)

4:20~250(280-3500)

R:Clockwise(CW)

L:Counter

Clockwise(CCW)

Viewed from

Shaft End

S:Side port

R:Axial port

F:FlangeMounting

L:Foot Mounting

20: PT(Rc) Flange kits, Straight Key

2080:PF(G) Flange Kits,Straight Key

2090:NPT Flange Kits,Straight Key

30:PT(Rc) Flange Kits,SAE B (13 Tooth)

3080:PF(G) Flange Kits,SAE B(13 Tooth)

3090:NPT Flange Kits,SAE B (13 Tooth)

A:Pressure Compensating(manual)
Option
B:Pressure Compensating Type Pilot
(Remote Control)
C:TwoPressure-Two FLow
DV

Variable

Volume

Piston

Pump

15(0.9)

18(1.1)

23(1.4)

38(2.3)

Control Type
D:Solenoid Cut-Off Control Type
Control Type
E:Two Pressure Cut-Off Control Type
F:Two Pressure,Two Flow Control
Type by Solenoid Valve
G:Two Pressure,Two Flow Control
Type by Solenoid Valve
H:Power Maching Control
HL:Load Sensing Compensator
HJ:Electro-Hydraulic Proportional
Load Sensing Type
DV Series available in A,B,C,D,H and
HL type only

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Standard Type

Symbol Size External View Performance Curve Hydraulic Circuit Description
A 15 HV-A External View HV-A performance curve HV-A Hydraulic Circuit Pressure Compensating Type(Manual)

When the pressure reaches the value set with the compensator.

The flow is reduced automatically and the set pressure is maintained.

The Pressure and flow are controlled automatically

18
23
38
50
70
100

Option

Symbol Size External View Performance Curve Hydraulic Circuit Description
B 15 HV-B external view HV-B performance curve HV-B-hydraulic-circuit Pressure Compensating Type

The pressure can be controlled according to the pilot pressure

The flow can be controlled manually.

18
23
38
50
70
100
C 15 HV-C-external-view HV-C-performance-curve HV-C-hydraulic-circuit Two Pressure-Two Flow Control Type

By means of the sequence valve, two stage flow rate can be obtained and each flow rate has the different pressure eventually enabling energy zone.

18
23
38
50
70
100
D 15 HV-D-external-view HV-D-performance-curve HV-D-hydraulic-circuit Solenoid cut off Control Type.

An unloading Solenoid valve is used to minimize the lost energy when the pump output is not required.

Heat generated is very small.

18
23
38
50
70
100
E 15 HV-E-external-view HV-E-performance-curve HV-E-hydraulic-circuit Two Pressure cut off Control TypeBy means of ON OFF control of solenoid valves,two different pressure compensating types can be obtained.
18
23
38
50
70
100
F 15 HV-F-external-view HV-F-performance-curve HV-F-hydraulic-circuit Two Pressure-Two Flow Control Type by Solenoid Valve

Actuators can be shifted slowly(high pressure low flow) and quickly(low pressure high flow) by switching directions of solenoid control valve.

This type of applied to actuator requiring operations to shift speed from high to low or low high.

pressure “P1,P2” and flow “q1,q2” can be adjusted optionally.

18
23
38
50
70
100
G1 15 HV-G1-external-view HV-G1-performance-curve

HV-G1-hydraulic-circuit

Multi stage & Single stage Pressure Control Type(With Cylinder)

Actuators can be shifted slowly ( high pressure low flow) and Quickly (low pressure high flow) by switching directions of solenoid control valve.

18
23
38
50
70
100
H 15 HV-H-external-view HV-H-performance-curve

HV-H-hydraulic-circuit

POWER MACHING CONTROL

An ideal energy conservation system,”Power matching system” can be directional control valves with this control system.

18
23
38
50
70
100
HL 15 HV-HL-external-view HV-HL-performance-curve

HV-HL-hydraulic-circuit

Load Sensing Compensator.The HL compensator is used for load sensing circuits and is a true load sensor.

This is the B compensator with a pin.the pin prevents pilot flow from entering the circuit which will eliminate creeping of hte load.

The HL compensator will let the pump deliver a constant flow rate to the circuit by providing an adjustable P across the customers office or valve.

The Pump will operate at 17.2-27.5 bar(250-400 PSI) above Load Presure.

18
23
38
50
70
100
HJ 15 HV-HJ-external-view HV-HJ-performance-curve

HV-HJ-hydraulic-circuit

Electro-Hydraulic Proportional Load Sensing Type.

This is an energy saving type control which regulates the pump flow and load pressure to be at absolute minimum necessary level to operate hte actuator.

18
23
38
50
70
100

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Operating Data

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Fluid Recommendations
In case hydraulic pressure is under 70 bar, use hydraulic oil which is corres­ponding to ISO VG32-60 in viscosity grade or wear resisting hydraulic oil.

In case hydraulic pressure is over 70 bar, use wear resisting hydraulic oil which is corresponding to ISO VG32-68 in viscosity grade.

In case hydraulic pressure is under 70 bar, use hydraulic oil which is corres­ponding to ISO VG32-60 in viscosity grade or wear resisting hydraulic oil.In case hydraulic pressure is over 70 bar, use wear resisting hydraulic oil which is corresponding to ISO VG32-68 in viscosity grade.

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Viscosity and Operating Temperature

Oil viscosity ranging from 15 cStto 400 cSt and oil temperature from 0°C to 60 °C are recommended.

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Istallation and Mounting

Eccentricity between the driving shaft and pump shaft should be under 0.05 TIR, and operate the pump in such a way that the pump shaft is not subjec­ted to orthogonal force. If centering between the driving shaft and pump shaft is incorrect, the bearing and oil seal may be damaged, noise and vibration may occur, which cause trouble with the pump.

Avoid driving the pump in the lateral direction by belt, chain or gears. (This may cause noise and damage the bearing.)

The pump can be operated with its shaft mounted perpendicularly.

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Piping Work

Use parallel thread pipe joints for the suction inlet and discharge outlet. Do not use taper thread piping joints or air may intrude or abnormal noise be produced.

In case where steel pipes are used, lay the piping with care so as not to put force on the pump.

Eccentricity of a pump being forced by piping may cause seriors trouble with noise.

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Drain Piping

Lay the drain piping independently not joined with other return lines, in such a way that the pump internal pressure is under 0.35 bar.

Lay the oil return piping under the oil level of the tank and as far as possible from suction piping, (refer under table )

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Start-Up

Before starting the pump, fill the pump case with hydraulic oil using the drain charging port on the pump body.

Do not operate the pump at full speed right away. Instead, turn the motor input switch on and off several times so as to extract air from the piping, then operate it continuously.

At the start, be sure to reduce the pressure or operate it unloaded.

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Shaft Rotation

Shaft rotation is clockwise viewed from the end of pump shaft. In case revol­ution is required, indicate it by Model No.

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Suction Pressure

Adjust suction pressure to within – 125mmHg.

High suction pressure may cause cavitation, damage of parts, noise and vib- ratior which greatly shorten the life of pumps.

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Filration

Deterioration of the hydraulic oil may cause trouble with the pump and sho­rten its life. Carefully control the quality of the oil so as to maintain the dete­rioration of the oil within Grade NAS 9.

Be sure to attach a suction filter of 150 mesh to the suction side and a line filter of 25 to the return line of the discharge side.

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Max. Working Pressure

Operation period at maximum working pressure should be under 10% of one cycle and the retaining period should be under 6 seconds.

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Assembly

Ordering Code -HV Piston Pumps Cartridge Kits

HV 38 R KW Detail Part No. and Q’ty
Series No. Displacement Rotation Kits Code
Variable

Volume

Piston

Pump

15 cc/rev R:

Clockwise

L:

Counter-Clockwise

KT #(5)x1
16 cc/rev KU #(6,7)x9,(8)x1
23cc/rev KV #(4),(9),(14),(21),(28)x1#(21)x2,#(18)x3,#(6,7)x9
38cc/rev
50cc/rev KW #(4),(5),(8),(9),(14),(21),(28)x1#(21)x2,#(18)x3,#(6,7)x9
70cc/rev
100cc/rev #(6,7)Size 8 x 7pcs,Size 16~36 x 9pcs,Size 46~100x11pcs

Parts List:

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No. Part Name
1 Pump Housing
2 Rear Cover
3 Shaft
4 Cylinder barrel(Cylinder block)
5 Valve pipe
6 Piston
7 Shoe
8 Shoe holder
9 Barrel holder
10 Swash plate
11 Thrust Bush
12 Seal holder
13 Gasket
14 Spring C
15 Sping S
16 Control Piston
17 Guide
18 Needie
19 Key
20 Nut
21 Retainer
22 Plug
23 Ball Bearing
24 Needle bearing
25 Oil seal

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No. Part Name
26 Snap Ring
27 Snap Ring
28 Snap Ring
29 Oil Ring
30 Oil Ring
31 Oil Ring
32 Pin
33 Expander Plug
34 Machine Screw
35 Hexagon Socket Head Screw
36 Flow Adjusting Bolt
37 Spring Holder
38 Hexagon Socket Head Screw
39 Body
40 Spool
41 Holder
42 Plunger
43 Spring
44 Retainer
45 Pressure Adjusting Bolt
46 Nut
47 O-Ring
48 O-Ring
49 O-Ring
50 Plug

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Performance Data

CONDITIONS

NOISE LEVEL

EFFICIENCY CURVES

INPUT POWER AT FULL CUT-OFF

input-power-fall-cutoff

INPUT POWER CURVES

DRAIN CURVE

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Dimensions:

HV-15-18-A-Type

HV-23-C-Type

HV-38-D,E-Type

HV-50-G1-Type

HV-70-G1-Type

HV-15-18-Rear-Port

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Dimensions:

HV-Double-Pump

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